The precision casting industry is a relatively labor-intensive and technology-intensive occupation. Many processes such as shell making, roasting, pouring, finishing and grinding have high labor intensity, harsh environment, and high requirements for operating skills. Part of the process, such as manipulators and robots in the shell-making process, has been used abroad for 30 years.

What should be paid attention to in the maintenance of precision casting?

The working environment and heavy manual work in precision foundry have already put the realization of automatic production on the agenda. The use of robots is an important solution. Intelligent equipment with industrial robots and automation as the core is setting off a subversive innovation in the equipment industry. In the fields of casting, metal processing and other special occupations and heavy operations, it is committed to the application development and system integration of industrial robots.

In the precision casting industry, an upgrade and innovation in the equipment industry have been set off, giving industrial robots the advantages of flexible production. The use of robots in the foundry industry can greatly improve the production efficiency and quality stability of castings, can effectively reduce the labor intensity and work skills of workers, can avoid some personal injury accidents and occupational diseases, and also play a role in business promotion.

The development of precision casting in different countries

Now, some powerful foreign foundry companies have used robots to replace manual production on a large scale, and the benefits have been significantly improved, while only a few foundry companies in China now use robots. The use of robots will be the general trend in the foundry industry, which has always been labor-based and labor-intensive.

Especially at that time, the stability of casting quality directly determines its market response. For this reason, foundries continue to pursue the introduction of more automation processes to reduce the scrap rate and improve production efficiency. After the intelligent transformation of the traditional artificial precision casting pulp-dipping and shell-making production line, the industrial robot can use the appropriate action mode at the appropriate time and station to perform the appropriate function. When the ideal pulp-dipping and shell-making process is confirmed, The robot will operate strictly according to the program.

The process achieves high repeatability, ensuring the stability of the shell quality and the controllability of the production rhythm; the robot is also like Hercules, the transfer capacity can reach 500kg, and the arm span can reach 3.5m, which overcomes labor in one fell swoop. All the problems existing in dense manual operation combine strength and precision to greatly improve production efficiency. And can actively collect the information of each link, and feedback to the computer, to complete the seamless connection with management software such as ERP.

Conclusion

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